Our comprehensive range of ball valves have developed an outstanding reputation for quality and reliability from cost effective versions through to high specification top end products to suit the most demanding of applications.
We offer a complete range of floating ball and trunnion mounted ball valves from 1/2″ to 20″ in pressure classes ANSI 150, 300, 600, 900,1500 and also 2500. We also use a full range of metric DIN valves.
Our ball control valves range includes many options such as metal seated, multi port , steam seats to name a few, the products have approvals with Lloyds, TUV, Ta Luft, ATEX and CE PED.
Together with a complete range of electric and pneumatic actuation packages assembled and tested with positioners and limit switch boxes.
What is a Ball Valve?
Named after the spherical ball which acts as the moving element (or obturator) to isolate the flow, the ball valve is the perfect valve for isolation purposes which is why it is so frequently employed for this purpose in a multitude of applications. The ball has its cylindrical flow port drilled though its centre, which is turned by a quarter turn (or 90°) to be in-line with the flow (in the open position) or perpendicular to the flow (in the closed position).
The seat material, in conjunction with the rotating ball face provides the seal on both the upstream and downstream side of the ball. The relative force on each seat (which in combination with the application media and pressure effects the required actuation force) is largely dependent on the type of ball valve used. There are typically two main styles employed. These are, floating ball valves and trunnion mounted ball valves.
Floating Ball Valves
Floating ball valves have the ball mechanically disconnected from any other parts in the valve. The shaft which turns the ball is sitting within a groove cut into the top of the ball. This groove is orientated so it is perpendicular to the flow direction. This enables the shaft to hold the ball when the valve is open. When the valve closes the upstream pressure pushes against the closed face of the ball and the ball can move freely and seal itself against the downstream seat.
Floating ball valves are the most widely used ball valve as they are relatively inexpensive and suited to lower pressure applications for a wide range of isolation purposes. Because the floating ball uses the line pressure to seal against the downstream seat, the floating ball type may be less suited to very low pressure applications with very tight shut off requirements. It is important to remember, the required actuation force increases as the operating pressure increases.
Trunnion Mounted Ball Valves
Trunnion mounted ball valves are fixed in position and so only move on their own axis of rotation. The seats are spring loaded so they press against the sealing faces when closed. This means the trunnion mounted ball valves are more suited to larger diameters and higher pressure applications, where if they were floating, the upstream pressure could cause excessive force on the seat and deform the seat due to the larger surface area upon which the upstream pressure acts.
The sealing forces are much lower in trunnion mounted ball valves for higher operating pressures, The sealing areas is also smaller resulting in lower actuation forces being required, meaning that when compared with floating ball valves, smaller actuators or gearboxes can be used.
The spring loaded seats also make trunnion mounted ball valves more suited to low pressures, where in the floating ball design there would not be enough force generated to seal the valve effectively.
Typically, trunnion mounted ball valves are more expensive than their floating ball counterparts.
Unlike floating ball valves, where the upstream pressure pushes the ball against the downstream seat, trunnion mounted ball valves require different strategies to adequately seal against leakage. The most common types (as part of API 6D) are either “single piston effect” or “double piston effect”.
Single Piston Effect (SPE)
When the valve is closed, the upstream pressure pushes against the upstream seat, sealing the valve on the upstream side. The spring loaded downstream seat uses its own force to seal on the downstream side. SPE valves are classified as self-relieving as when there is a build-up of pressure in the valve cavity, the pressure can relieve itself into the downstream side via counteracting the spring force in the downstream seat and relieve the build-up of pressure.
This arrangement is typically categorised as a unidirectional design.
An issue can occur in this design when the upstream seat fails. This would cause the body cavity pressure to increase and in turn, discharge itself into the downstream side, causing a leak.
Double Piston Effect (DPE)
In this instance, when the ball is closed, the upstream seat is forced against the ball, forming the seal. Should this fail, the pressure increases in the cavity and activates the downstream seat to also seal further against the ball. Therefore, reducing the risk of leakage if the upstream seat fails. The issue with this design is that there is no way for the cavity pressure to relieve itself should the cavity become pressurised, so safety vent designs should be employed if this is a possibility.
Full Bore and Reduced Bore Ball Valves
Ball valves may also fall under two other configuration types which are known as full bore, or reduced bore ball valves.
Full bore ball valves have a flow port with an internal diameter equal to the pipeline inner diameter. This results in a physically larger ball being required, increasing valve size and material costs, but the benefits are that there is a minimal pressure drop as the flow is unimpeded through the valve. There is also no induced process turbulence. The other advantage of the full bore valve is the ability to facilitate pig or cleaning rod access through the pipeline.
Reduced bore ball valves are used where cost is more critical factor than pipeline pressure loss. Typically the ball is 1 size less than the pipeline diameter. This results in smaller and lighter valves, but will increase the flow velocity and hence increase the pressure drop across the valve.
Ball Valves as Control Valves
Ball valves have an opening characteristic similar to that of the equal percent characteristic. But due to the hard edges of the ball as seen through the flow when the ball is in a partially open or closed condition, the sharp edge increases turbulence and will have a propensity to erode, making the standard ball far from ideal for flow control.
Modifying the ball to change the flow characteristic
Valveforce are able to supply ball valves certified to API 6D, Lloyds fire safe, DNV and TUV approved, as well as BS 6364 for cryogenic services and EN 161 for gas equipment.
Ball Segment Valves
Ball segment valves are the valve of choice if you are looking for high capacity, free flowing valves with tight shutoff capability. The ability to handle larger flows reduces the need for larger valve bodies, offering cost and space saving advantages. When combined with the V-port ball segment, slow opening characteristics mean the quarter turn valve can be adapted to meet the most demanding control and isolation requirements in a single valve.
As the ball segment moves completely out of the flow of the valve when open, the valve is suitable for abrasive, adhesive or more viscous media where maintaining a free flowing product is of upmost importance.
The reduced size means reduced material weight, allowing for a smaller line size and more optimised pipework support structure.
There is also the option for noise reduction ball segments and a multitude of body and seat materials, meaning we can match up the perfect valve for your application.
- Quarter turn ON/OFF ball valve to suit most applications
- Reduced and full bore to ensure low pressure drops and high capacities
- Available as control valves with full actuation, switch boxes and limit switches.